{"id":156,"date":"2026-10-10T09:39:23","date_gmt":"2026-10-10T09:39:23","guid":{"rendered":"https:\/\/meat-processing-equipment.com\/?post_type=product&p=156"},"modified":"2026-10-10T09:47:44","modified_gmt":"2026-10-10T09:47:44","slug":"vane-type-vacuum-filling-machine-zkg-6500","status":"publish","type":"product","link":"https:\/\/meat-processing-equipment.com\/kk\/product\/vane-type-vacuum-filling-machine-zkg-6500\/","title":{"rendered":"Vane-Type Vacuum Filling Machine ZKG-6500 \u2013 3,500 kg\/h Large-Chunk Sausage Filler"},"content":{"rendered":"

Product Overview<\/h2>\n

The Vane-Type Vacuum Filling Machine ZKG-6500<\/strong> by Ever Power \u0435\u0442 \u04e9\u04a3\u0434\u0435\u0443 \u0436\u0430\u0431\u0434\u044b\u049b\u0442\u0430\u0440\u044b \u043a\u043e\u043c\u043f\u0430\u043d\u0438\u044f\u0441\u044b<\/strong> is a high-capacity servo-driven vacuum filler purpose-built for large-piece meat products \u2014 sausage products containing whole-muscle chunks of 3\u20135 cm, egg sausage, meat paste rolls, and coarse-texture formulations that standard vane fillers struggle to handle without tearing. Where conventional fillers shred large inclusions or jam on fibrous material, the ZKG-6500’s uniquely designed internal feed path and 12-vane pump geometry preserve chunk integrity throughout the fill cycle, delivering product to the stuffer horn with texture and appearance intact.<\/p>\n

At a rated production capacity of 3,500 kg\/h<\/strong>, the ZKG-6500 is one of the highest-throughput single-machine vacuum fillers available for mid-to-large processing lines. The main motor delivers 3 kW<\/strong> as part of a 7 kW total installed power<\/strong> package (main motor + ancillary drives). A German Busch vacuum pump<\/strong> maintains continuous negative pressure in the product chamber, suppressing air entrainment, oxidation, and the bacterial growth associated with air pockets \u2014 extending shelf life without sacrificing throughput speed.<\/p>\n

Portion control is handled by a German Siemens servo drive system<\/strong> paired with a Siemens touchscreen HMI<\/strong>, delivering stepless speed regulation from 0\u2013600 portions per minute and portion weight accuracy across a range of 5 g to 999,999 g<\/strong> \u2014 making the ZKG-6500 equally suited to small cocktail sausages and large-diameter whole-muscle rolls. A 220 L standard hopper<\/strong> feeds the pump continuously, while the optional high-speed portion controller and automatic hanging system allow the machine to serve as the anchor unit of a complete automated sausage line.<\/p>\n

The entire product-contact structure is SUS304 stainless steel<\/strong> with a special polished surface finish, and all electrical components \u2014 including Eaton manual switches<\/strong> and SKF Sweden bearings<\/strong> \u2014 are imported internationally-branded parts selected for long service intervals and low failure rates. A filtered cooling circuit keeps internal components at stable operating temperature, and the pump body cover includes a protective guard as standard. Compatible with double-clipping machines for a fully integrated fill-and-clip line.<\/p>\n

\"Vane-Type<\/p>\n

Technical Specifications<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nValue<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nZKG-6500<\/td>\n<\/tr>\n
\u04e8\u043d\u0434\u0456\u0440\u0456\u0441\u0442\u0456\u043a \u049b\u0443\u0430\u0442<\/td>\n3,500 kg\/h<\/strong><\/td>\n<\/tr>\n
Total Power<\/td>\n7 kW total (Main motor: 3 kW)<\/td>\n<\/tr>\n
Blade (Vane) Quantity<\/td>\n12 vanes<\/td>\n<\/tr>\n
Max Pump Speed<\/td>\n70 rpm<\/td>\n<\/tr>\n
Filling Speed<\/td>\n0\u2013600 portions\/min (stepless)<\/td>\n<\/tr>\n
Portion Weight Range<\/td>\n5 g \u2013 999,999 g<\/td>\n<\/tr>\n
Hopper Volume<\/td>\n220 L (standard)<\/td>\n<\/tr>\n
Machine Dimensions (L\u00d7W\u00d7H)<\/td>\n2,200 \u00d7 1,200 \u00d7 1,772 mm<\/td>\n<\/tr>\n
Machine Weight<\/td>\n750 kg<\/td>\n<\/tr>\n
Power Supply<\/td>\n380 V, 50 Hz (custom voltage available)<\/td>\n<\/tr>\n
Construction Material<\/td>\nSUS304 stainless steel, polished surface<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

\"ZKG-6500<\/div>\n

<\/p>\n

Key Components & Brands<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
Component<\/th>\nBrand<\/th>\nFeature<\/th>\n<\/tr>\n<\/thead>\n
Vacuum Pump<\/td>\nGerman Busch (standard)<\/td>\nLong working life, low failure rate<\/td>\n<\/tr>\n
Servo System<\/td>\nGerman Siemens<\/td>\nLong working life, low failure rate<\/td>\n<\/tr>\n
Touchscreen HMI<\/td>\nGerman Siemens<\/td>\nSensitive reaction, long working life<\/td>\n<\/tr>\n
Manual Switch<\/td>\nUSA Eaton<\/td>\nLong working life, low failure rate<\/td>\n<\/tr>\n
Bearings<\/td>\nSKF Sweden<\/td>\nLow failure rate<\/td>\n<\/tr>\n
Reducer \/ Gearbox<\/td>\nJie (China)<\/td>\nHardfaced, high precision, long working life<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

Key Features<\/h2>\n
\n
\n

\ud83e\udd69 Large-Chunk Preservation<\/h3>\n

Unique internal feed-path geometry minimises raw-material destruction. Products containing 3\u20135 cm whole-muscle pieces pass through intact, retaining bite texture and visual appeal that competitors’ fillers routinely destroy.<\/p>\n<\/div>\n

\n

\ud83d\udd2c German Busch Vacuum System<\/h3>\n

Continuous vacuum filling suppresses air entrainment, oxidation, and bacterial growth in air pockets. Vacuum operation directly improves product colour, aroma, and shelf life \u2014 particularly critical for fresh sausage and delicatessen lines.<\/p>\n<\/div>\n

\n

\u2699\ufe0f Siemens Servo Portioning<\/h3>\n

Siemens servo motor and drive deliver portion weight repeatability from 5 g cocktail sausage to 999,999 g bulk rolls. Stepless 0\u2013600 portions\/min speed regulation adapts to any downstream clipping or kinking machine.<\/p>\n<\/div>\n

\n

\ud83d\udcf1 Touchscreen HMI \u2014 Simple Operation<\/h3>\n

Siemens touchscreen with intuitive recipe management. Operators set portion weight, speed, and casing programme directly on-screen. CNC-machined core components ensure consistent assembly tolerance and repeat portion accuracy across shifts.<\/p>\n<\/div>\n

\n

\ud83d\udd27 Hygienic SUS304 Construction<\/h3>\n

Full SUS304 stainless steel body with special surface finish meets meat-industry hygiene standards. Modular pump body design and interchangeable parts simplify daily cleaning; filtered cooling circuit keeps internal temperature stable.<\/p>\n<\/div>\n

\n

\ud83d\udd17 Line Integration Ready<\/h3>\n

Compatible with double-clipping machines for a fully automated fill-and-clip sequence. Optional high-speed portion controller and automatic hanging system expand the ZKG-6500 into the anchor unit of a complete sausage production line.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

\"ZKG-6500<\/div>\n

<\/p>\n

Application Range<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
Product Category<\/th>\nTypical Application<\/th>\nWhy ZKG-6500<\/th>\n<\/tr>\n<\/thead>\n
Large-Chunk Sausage<\/td>\nProducts with 3\u20135 cm whole-muscle inclusions<\/td>\nUnique feed path preserves chunk integrity<\/td>\n<\/tr>\n
Egg Sausage<\/td>\nHigh-protein whole-egg or egg-paste sausage<\/td>\nGentle handling prevents emulsion break<\/td>\n<\/tr>\n
Meat Paste Rolls<\/td>\nCoarse-grind luncheon meat, loaf-style products<\/td>\nHigh capacity, minimal aeration<\/td>\n<\/tr>\n
Fine-Emulsion Sausage<\/td>\nFrankfurters, hot dogs, fine-grind bologna<\/td>\nServo accuracy, vacuum suppresses oxidation<\/td>\n<\/tr>\n
Large-Calibre Ham<\/td>\nWhole-muscle ham, restructured ham rolls<\/td>\nWide portion range up to 999,999 g<\/td>\n<\/tr>\n
Poultry Products<\/td>\nChicken sausage, turkey roll, duck sausage<\/td>\nGentle vane action, 0\u2013600 portions\/min<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

Performance & Engineering Notes<\/h2>\n

Why 12 Vanes?<\/h3>\n

The ZKG-6500 uses a 12-vane pump configuration rather than the 8- or 10-vane layouts common in smaller fillers. More vanes means smaller swept volume per vane cell \u2014 each portioning event moves a smaller parcel of product, reducing the peak shear force applied to large meat chunks at any single moment. The result is lower mechanical stress on inclusions at 3,500 kg\/h throughput. The vanes and impeller are heat-treated using internationally sourced materials, providing wear resistance needed for continuous industrial operation over multiple shifts without replacement.<\/p>\n

Vacuum Filling vs. Atmospheric Filling<\/h3>\n

Vacuum filling is not simply a feature \u2014 for fresh-meat and high-fat products it is a shelf-life requirement. Air pockets within a filled sausage accelerate lipid oxidation (rancidity), support aerobic bacterial growth, and create grey discolouration rings visible when the product is sliced. The German Busch vacuum pump in the ZKG-6500 maintains consistent chamber vacuum throughout the filling cycle, including during hopper refill transitions. The filtered cooling system protects the pump from heat generated during sustained high-capacity operation \u2014 an important reliability factor for three-shift production environments.<\/p>\n

Main Shaft Sealing<\/h3>\n

The ZKG-6500 uses a German-quality oil seal on the main shaft \u2014 a specification detail that determines long-term reliability in a fat-laden product environment. Inadequate shaft sealing allows product fat to migrate into the gearbox, contaminating lubricant and accelerating bearing wear. The imported oil seal prevents this ingress, supporting extended maintenance intervals even when processing high-fat formulations at maximum speed.<\/p>\n

ZKG-6500 vs. YZG-6000 \u2014 Choosing the Right Model<\/h3>\n

Both the ZKG-6500 and the YZG-6000 are vane-type vacuum fillers, but they address different production requirements. The ZKG-6500 is the larger-capacity model (3,500 kg\/h vs. the YZG-6000’s lower range), and its 12-vane pump geometry is specifically optimised for large-chunk products where preserving inclusion size is the priority. The YZG-6000 is suited to fine-emulsion and standard sausage formulations where portion accuracy at moderate throughput is the primary need. For processors running a mixed product range \u2014 large-chunk sausage alongside fine frankfurter \u2014 the ZKG-6500 handles both, while the YZG-6000 may be preferred as a dedicated precision filler for smaller batches.<\/p>\n

Integration with Downstream Equipment<\/h3>\n

The ZKG-6500’s stepless 0\u2013600 portions\/min filling speed makes it synchronisable with a wide range of downstream clipping, kinking, and hanging machines. The optional automatic hanging system extends the machine’s capability to include a complete fill-hang sequence without manual operator intervention between stations. For processors already running the YZG-1200 High-Speed Kinking Machine or an aluminium wire clipping machine, the ZKG-6500 is the natural choice for the upstream filler: its speed range fully encompasses the downstream machine’s maximum throughput, eliminating the ZKG-6500 as the line bottleneck.<\/p>\n

<\/p>\n

ZKG-6500 vs. YZG-6000 \u2014 Quick Comparison<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZKG-6500<\/th>\nYZG-6000<\/th>\n<\/tr>\n<\/thead>\n
Capacity<\/td>\n3,500 kg\/h<\/strong><\/td>\nLower range<\/td>\n<\/tr>\n
Vane Count<\/td>\n12 vanes<\/strong><\/td>\nStandard<\/td>\n<\/tr>\n
Best For<\/td>\nLarge-chunk meat, egg sausage<\/td>\nFine emulsion, standard sausage<\/td>\n<\/tr>\n
Portion Range<\/td>\n5 g \u2013 999,999 g<\/td>\nNarrower<\/td>\n<\/tr>\n
Machine Weight<\/td>\n750 kg<\/td>\nLighter<\/td>\n<\/tr>\n
Line Anchor Role<\/td>\n\u2705 High-volume lines<\/td>\n\u2705 Mid-volume precision lines<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

Customer Feedback<\/h2>\n
\n
\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“We process a coarse-cut pork sausage with visible 2\u20133 cm chunks. Previous fillers would break up the pieces by the second pass. The ZKG-6500 handles it cleanly \u2014 after three months the chunk size consistency is noticeably better than what we had before. Throughput is also higher than our old machine.”<\/p>\n

\u2014 Production Manager, pork processing plant, Eastern Europe<\/p>\n<\/div>\n

\n
\u2605\u2605\u2605\u2605\u2605<\/div>\n

“Installed alongside a kinking machine for a linked sausage line. The ZKG-6500’s speed range covered the kinking machine’s requirements with headroom. After commissioning, portion weights were stable within about 1% across a six-hour shift. The Busch vacuum pump is reliable \u2014 no issues in the first two months of production.”<\/p>\n

\u2014 Equipment Manager, sausage manufacturer, Southeast Asia<\/p>\n<\/div>\n

\n
\u2605\u2605\u2605\u2605\u2606<\/div>\n

“Good capacity and the large hopper helps on long production runs. We use it mainly for egg sausage and ham rolls. My one note is the machine is heavy \u2014 750 kg \u2014 so floor installation needed reinforcement. Performance-wise, it does what we need; the Siemens touchscreen is straightforward once you learn the menu layout.”<\/p>\n

\u2014 Plant Engineer, processed meat facility, Middle East<\/p>\n<\/div>\n

\n
\u2605\u2605\u2605\u2605\u2606<\/div>\n

“We run two shifts daily on a mixed product line \u2014 fine frankfurter in the morning, coarse-grind in the afternoon. The ZKG-6500 handles both without changeover issues. Cleaning takes about 20 minutes with the disassembly design. The SKF bearings have been trouble-free. Would have given five stars but the manual is only available in Chinese \u2014 we needed a translated version from the dealer.”<\/p>\n

\u2014 Operations Supervisor, multi-product deli plant, South America<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

Service & Warranty<\/h2>\n
\n\n\n\n\n\n\n\n\n
Warranty Period<\/td>\n12 months from delivery (structural and mechanical components)<\/td>\n<\/tr>\n
Spare Parts<\/td>\nWear parts (vanes, seals, hopper gaskets) available; recommend stocking one vane set per machine<\/td>\n<\/tr>\n
Installation Support<\/td>\nRemote commissioning support included; on-site available upon request<\/td>\n<\/tr>\n
Documentation<\/td>\nOperation manual, wiring diagram, maintenance schedule supplied with machine<\/td>\n<\/tr>\n
Voltage Customisation<\/td>\nCustom voltage configurations available (specify at order placement)<\/td>\n<\/tr>\n
Options<\/td>\nHigh-speed portion controller; automatic hanging system; larger hopper<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

\n

Request a Quote for the ZKG-6500<\/h3>\n

Contact us for pricing, layout drawings, lead time, and integration advice for your sausage production line.<\/p>\n

\u2709 sales@meat-processing-equipment.com
\n<\/a><\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

\n

The Vane-Type Vacuum Filling Machine ZKG-6500<\/strong> by Ever Power \u0435\u0442 \u04e9\u04a3\u0434\u0435\u0443 \u0436\u0430\u0431\u0434\u044b\u049b\u0442\u0430\u0440\u044b \u043a\u043e\u043c\u043f\u0430\u043d\u0438\u044f\u0441\u044b<\/strong> is a heavy-duty servo vacuum filler rated at 3,500 kg\/h<\/strong>, built specifically for large-chunk meat products \u2014 sausage containing 3\u20135 cm whole-muscle pieces, egg sausage, meat paste rolls, and large-calibre ham. Its 12-vane pump geometry<\/strong> with a unique internal feed path minimises raw-material destruction so large inclusions arrive at the stuffer horn intact. A German Busch vacuum pump<\/strong> suppresses oxidation and bacterial growth throughout the fill cycle; a Siemens servo drive<\/strong> and touchscreen HMI deliver stepless 0\u2013600 portions\/min speed with portion weights from 5 g to 999,999 g<\/strong>. Total installed power is 7 kW<\/strong>; the machine weighs 750 kg and spans 2,200 \u00d7 1,200 \u00d7 1,772 mm. Compatible with double-clipping machines and expandable with an optional automatic hanging system for a fully integrated fill-and-clip line.<\/p>\n<\/div>","protected":false},"featured_media":157,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[18],"product_tag":[],"class_list":["post-156","product","type-product","status-publish","has-post-thumbnail","product_cat-filling-machines","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/product\/156","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/media\/157"}],"wp:attachment":[{"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/media?parent=156"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/product_brand?post=156"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/product_cat?post=156"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/meat-processing-equipment.com\/kk\/wp-json\/wp\/v2\/product_tag?post=156"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}